Accepted Manuscript Title: Creep behavior of starch-based nanocomposite films with cellulose nanofibrils Author: Meng Li Dong Li Li-jun Wang Benu Adhikari PII: DOI: Reference:

S0144-8617(14)01028-5 http://dx.doi.org/doi:10.1016/j.carbpol.2014.10.023 CARP 9376

To appear in: Received date: Revised date: Accepted date:

12-6-2014 4-10-2014 6-10-2014

Please cite this article as: Li, M., Li, D., Wang, L.-j., and Adhikari, B.,Creep behavior of starch-based nanocomposite films with cellulose nanofibrils, Carbohydrate Polymers (2014), http://dx.doi.org/10.1016/j.carbpol.2014.10.023 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

*Highlights (for review)

Highlights ► Starch-cellulose nanofibrils composites were produced by solution casting method. ► Presence of CNFs increased the creep resistance of the nanocomposite films.

Ac

ce pt

ed

M

an

us

cr

ip t

► Presence of CNFs increased the storage and loss moduli of nanocomposite films.

Page 1 of 31

*Manuscript Click here to view linked References

1

Creep behavior of starch-based nanocomposite films with

2

cellulose nanofibrils

3

Meng Li a, Dong Li a, *, Li-jun Wang b, *, Benu Adhikari c a

College of Engineering, National Energy R & D Center for Non-food Biomass,

ip t

4

China Agricultural University, P. O. Box 50, 17 Qinghua Donglu, Beijing

6

100083, China b

College of Food Science and Nutritional Engineering, Beijing Key Laboratory of

us

7

cr

5

Functional Food from Plant Resources, China Agricultural University, Beijing,

9

China

12 13 14

School of Applied Sciences, RMIT University, City Campus, Melbourne, VIC 3001, Australia

M

11

c

* Corresponding authors. Tel. / fax: +86 10 62737351. E-mail addresses: [email protected] (Dong Li), [email protected] (Li-jun Wang).

ed

10

an

8

Abstract

Nanocomposite films were successfully prepared by incorporating cellulose

16

nanofibrils (CNFs) from sugar beet pulp into plasticized starch (PS) at CNFs

17

concentration of 5% to 20%. The storage (G’) and loss (G”) moduli, creep and

18

creep-recovery behavior of these films were studied. The creep behavior of these

19

films at long time frame was studied using time-temperature superposition (TTS). The

20

CNFs were uniformly distributed within these films up to 15% of CNFs. The PS-only

21

and the PS/CNFs nanocomposite films exhibited dominant elastic behavior. The

22

incorporation of CNFs increased both the G’ and G”. The CNFs improved the creep

23

resistance and reduced the creep recovery rate of the PS/CNFs nanocomposite films.

24

TTS method was successfully used to predict the creep behavior of these films at

Ac

ce pt

15

1

Page 2 of 31

longer time frame. Power law and Burgers model were capable (R2>0.98) of fitting

26

experimental G’ versus angular frequency and creep strain versus time data,

27

respectively.

28

Keywords: Starch; Cellulose nanofibrils; Composite films; Frequency sweep; Creep

29

behavior; Morphology; Time-temperature superposition (TTS)

30

Nomenclature

31

αT shift factor

32

Ea activation energy (kJ/mol)

33

R

34

Tr reference temperature (K)

35

T

test temperature (K)

36

ε

strain of suspension

37

ε’

creep rate (s-1)

38

σ0 constantly applied compressive stress (MPa)

39

EK modulus of the Kelvin spring (MPa)

40

EM modulus of the Maxwell spring (MPa)

41

τ

retardation time (s)

42

t

loading time (s)

43

ηM viscosity of the Maxwell dashpot (MPa·s)

44

ηK viscosity of the Kelvin dashpot (MPa·s)

45

J

46

G’ storage modulus (Pa)

47

G’’ loss modulus (Pa)

48

K’ power law model constant (Pa·sn)

49

n’ frequency exponent (dimensionless)

us

cr

ip t

25

Ac

ce pt

ed

M

an

universal gas constant (J·K-1·mol-1)

creep compliance (μm2/N)

2

Page 3 of 31

50

R2 correlation coefficient (dimensionless)

51

ω

52

1. Introduction

angular frequency (rad/s)

Growing ecological concerns and energy demands have made it imperative to

54

develop bio-based and environment-friendly packaging materials that have good

55

mechanical properties. Natural biodegradable polymers have more advantages over

56

the synthetic ones because they are comparatively inexpensive and derived from

57

renewable raw materials, agro-industrial by-products and agricultural waste (Lu,

58

Weng & Cao, 2005).

us

cr

ip t

53

Among the naturally occurring renewable biopolymers, starch is one of the most

60

abundant and low cost biodegradable materials (Mohanty, Misra & Hinrichsen, 2000).

61

Starch based biodegradable composites have drawn considerable attentions of

62

scientific community over the last two decades due to their potential applications in

63

many industries including food (Laohakunjit & Noomhorm, 2004), packaging (Avella,

64

De Vlieger, Errico, Fischer, Vacca & Volpe, 2005) and medicine (Krogars,

65

Heinamaki, Antikainen, Karjalainen & Yliruusi, 2003). However, compared with

66

conventional synthetic materials, starch-based biodegradable products exhibit many

67

disadvantages such as poor resistance to water, brittleness and poor elasticity. All of

68

these disadvantages can be attributed to the highly hydrophilic characteristics of

69

starch (Curvelo, de Carvalho & Agnelli, 2001). One of the effective methods to

70

improve the above mentioned properties is to incorporate various fillers. If these

71

fillers are also derived from renewable resource, the biodegradability of the

72

starch-based biocomposites will be preserved. Materials such as potato pulp

73

microfibrils (Dufresne & Vignon, 1998), bleached leafwood fibers (Averous &

74

Boquillon, 2004), tunicin whiskers (Mathew & Dufresne, 2002; Anglès & Dufresne,

Ac

ce pt

ed

M

an

59

3

Page 4 of 31

75

2001, 2000) and lignin (Lepifre et al., 2004) are used to improve the physicochemical

76

and mechanical properties of starch-based biocomposites. In recent years, natural cellulose nanofibrils (CNFs) are increasingly used as a

78

loading-bearing constituent in thermoset and thermoplastic polymeric matrices (Faruk,

79

Bledzki, Fink & Sain, 2012; Satyanarayana, Arizaga & Wypych, 2009). CNFs possess

80

unique characteristics, such as high aspect ratio, high tensile strength, high Young’s

81

modulus, and low coefficient of thermal expansion (Azizi Samir, Alloin & Dufresne,

82

2005; Nishino, Matsuda & Hirao, 2004). Attempts have been made in the past in

83

producing starch-based nanocomposites reinforced with CNFs (Anglès & Dufresne,

84

2001, 2000; Brinchi, Cotana, Fortunati & Kenny, 2013). Lu, Weng and Cao (2005)

85

reported that the cellulose nanocrystallites derived from cottonseed linter were able to

86

increase the Young’s modulus and tensile strength of starch films due to strong

87

interactions between starch and the cellulosic nanocrystallities. The CNFs obtained

88

from wheat straw were also found to improve the glass transition temperature (Tg) of

89

nanocomposite films compared to pure thermoplastic starch film (Alemdar & Sain,

90

2008).

ce pt

ed

M

an

us

cr

ip t

77

Most of the publications on the CNFs-reinforced nanocomposites report the

92

mechanical properties in terms of tensile strength and compressive strength. However,

93

viscoelastic properties are also very important characteristics of polymers which

94

indicate the time-dependent deformation of materials as a function of temperature,

95

stress and strain (Famá, Rojas, Goyanes & Gerschenson, 2005; Chen & Lai, 2008). In

96

order to determine the viscoelastic properties of composites, transient and dynamic

97

tests can be carried out by using dynamic thermomechanical analysis (DMA). Creep

98

and creep-recovery are the typical methods used to quantify the viscoelastic behavior

99

of composite materials (Del Nobile, Chillo, Mentana & Baiano, 2007). The

Ac

91

4

Page 5 of 31

100

creep-recovery behavior, quite common and useful in the life cycle of the composites,

101

is affected by the composition of polymeric substances. Creep is a time and temperature dependent behavior; hence, quantification of this

103

behavior is important for assessing the durability and reliability of composite

104

materials (Aifantis, 1987; Krempl & Khan, 2003). The Kelvin and Burgers models are

105

most commonly used to explain the creep behavior of materials under a fixed stress

106

(Del Nobile, Chillo, Mentana & Baiano, 2007). Kelvin model consists of a spring and

107

a dashpot in parallel. This model represents the start or early stage of creep behavior

108

and it does not incorporate the stress relaxation aspect of a viscoelastic body. The

109

Burgers model consists of a spring, a dashpot and a Kelvin component; hence, it is

110

able to describe the immediate elastic deformation (εSM), the delayed elastic strain

111

(εKV), and the Newtonian flow (ε∞) when the composite materials are subjected to a

112

static stress. Acha, Reboredo and Marcovich (2007) reported that the incorporation of

113

jute fibers in polypropylene (PP)-jute composites significantly improved their creep

114

resistance. A good agreement between experimental data and theoretical predictions

115

(Burgers model) were obtained in the creep region.

ce pt

ed

M

an

us

cr

ip t

102

The frequency sweep test carried out using DMA provides melting property of

117

materials and this test is usually carried out to liquid samples. Many material experts

118

use DMA to study the temperature, strain rate or stress rate dependence of mechanical

119

properties; however, only few of them study the frequency sweep. For a viscoelastic

120

test conducted by DMA, the applied frequency plays a vital role to the mechanical

121

response of composite materials. The viscous or liquid-like behavior predominates

122

when the materials are subjected to a low frequency range. When the frequency is

123

high, the materials will exhibit elastic property and appear to be stiff. This variation in

124

viscoelastic property due to the increase in frequency is similar to the variation in the

Ac

116

5

Page 6 of 31

viscoelastic property due to decrease in temperature (Menard, 1999). Some studies on

126

the frequency sweep tests (from 0.01 to 200 Hz) of the poly (vinyl alcohol)

127

(PVA)-gelatin films containing 10-40% PVA were carried out by Mendieta-Taboada,

128

Sobral, Carvalho and Habitante (2008). These authors found that the value of storage

129

modulus increased with the increase in PVA content between 10% and 30%.

ip t

125

In this work, we aimed at producing nanocomposite films containing starch and

131

cellulose nanofibrils (CNFs) and investigating the viscoelastic property of these films.

132

The creep and creep-recovery were investigated using dynamic thermomechanical

133

analyzer (DMA). The frequency dependence of the storage and loss moduli was

134

determined by using frequency sweep tests of DMA. Power law model was used to

135

predict the frequency dependence of storage modulus. The Burgers model was used to

136

predict the creep recovery. The creep behavior of these films at longer time frame was

137

predicted using time-temperature superposition (TTS).

138

2. Materials and methods

139

2.1. Materials

ed

M

an

us

cr

130

Sugar beet pulp (SBP) was obtained from Xinjiang province of China. Corn

141

starch was obtained from Hebei Zhangjiakou Yujing Food Co. Ltd. (Hebei, China).

142

Xylitol (food grade) was purchased from Tianjin Jinguigu Science & Technology

143

Development Co. Ltd (Tianjin, China). Sodium chlorite (NaClO2) was purchased

144

from Tianjin Guangfu Fine Chemical Research Institute (Tianjin, China). Benzene,

145

absolute ethanol, sodium hydroxide (NaOH), glycerol and other chemicals were of

146

analytical grade and were supplied by Beijing Chemical Works (Beijing, China).

147

2.2. Preparation of cellulose nanofibrils

Ac

ce pt

140

148

Cellulose nanofibrils (CNFs) were produced by a method which combined

149

chemical treatment and high pressure homogenization. A detail of this method has 6

Page 7 of 31

been reported in our previous study (Li, Wang, Li, Cheng & Adhikari, 2014). Briefly,

151

the de-pectinated sugar beet pulp (DSBP) powder was treated with 4% (w/v) NaOH

152

solution at 80 oC for 2 h. This treatment was followed by bleaching (using sodium

153

chlorite and glacial acetic acid) which was carried out at 75-80 oC for 1h. The

154

bleaching treatment was repeated 3 times. The residue obtained after bleaching was

155

filtered and washed with distilled water until its pH was neutral. The bleached fibers

156

were subsequently passed through a high-pressure homogenizer (AH 100D, ATS

157

Engineering Inc, Italy) 10 times (passes) at 800 bar. The cellulose nanofibrils were

158

obtained after this high pressure homogenization step.

159

2.3. Preparation of plasticized starch (PS)/CNFs nanocomposite films

an

us

cr

ip t

150

The PS/CNFs nanocomposite films were prepared using solution casting method

161

as previously used by Fu, Wang, Li, Wei & Adhikari (2011) to prepare PS films. Corn

162

starch, plasticizers (glycerol: xylitol ratio =1:1), CNFs and deionized water were

163

mixed together to form starch-plasticizer-CNFs suspension with 5.0% (w/v) solid

164

concentration. The total concentration of the plasticizers was 30% (w/w) of the total

165

solid content. Each batch of the suspension was thoroughly mixed by stirring at

166

300 rpm and was heated at 100 oC for 1 h to allow complete gelatinization of starch

167

component. The evaporation of water during this gelatinization process was

168

minimized by covering the beakers with six layers of water resistant films. The

169

resulting paste was degassed under vacuum to remove the trapped air.

ed

ce pt

Ac

170

M

160

Films were prepared by syringing 13 mL of the paste into 9 cm diameter

171

polycarbonate petri dishes followed by drying at 45 oC for 6 h. A series of PS/CNFs

172

films were prepared by varying the concentration of CNFs from 5% to 20% at 5%

173

increment and designated as PS/CNFs-5, PS/CNFs-10, PS/CNFs-15 and PS/CNFs-20,

174

respectively. These films had a thickness of 10 µm to 50 µm. Plasticized starch only 7

Page 8 of 31

films (PS films) which did not contain CNFs were prepared in the same manner and

176

were used as control. All of these films were equilibrated at 20 oC and 43% RH for

177

one week using controlled humidity chambers before further tests. This equilibration

178

to a single RH value was essential to avoid the effect of relative humidity on the

179

viscoelastic behavior of starch-based films (Müller, Laurindo & Yamashita, 2009).

180

2.4. Frequency sweep tests

ip t

175

The frequency sweep tests were conducted in all of the films in tension mode by

182

using a dynamic mechanical analyzer (DMA, Q800, TA Instruments, New Castle,

183

USA). These films were cut into 30 mm × 7 mm rectangular strips. One end of the

184

film strip was clamped to the fixed grip and the other end was clamped to the movable

185

grip of the DMA furnace. Then, a small preload (0.02 N) was applied to keep the film

186

gently stretched (Pandini et al., 2012) and to establish desired film length between

187

both ends. After equilibrating the film at 35 oC for 2 min, the frequency sweep tests

188

were performed from 0.1 to 50 Hz. The samples were subjected to 0.05% strain which

189

is sufficiently small to ensure that the test remained within the linear viscoelastic

190

regime. Storage (G’) and loss (G’’) moduli were determined as a function of frequency.

191

All of these tests were carried out at least three times and the average values are

192

reported.

193

2.5. Creep and creep-recovery measurements

us

an

M

ed

ce pt

Ac

194

cr

181

A dynamic mechanical analyzer (DMA, Q800, TA Instruments, New Castle,

195

USA) was used to determine the creep and creep-recovery of PS/CNFs composite

196

films and the PS-only (control) films. These tests were carried out in tension mode

197

and at different stress levels. The specification of the films, the process of clamping or

198

loading to the furnace the applied preload were identical to those used in frequency

199

sweep tests (Section 2.4). The force track was set at 125%. After equilibrating at 35oC 8

Page 9 of 31

200

for 2 min, a stress of 8 MPa was supplied to the films for 5 min. The stress was

201

removed after 5 min and the films were recovered. The strain and creep compliance

202

data was recorded as a function of time.

203

2.6. Time-temperature superposition (TTS) Time-temperature superposition (TTS) was used to obtain creep deformation of

205

the PS/CNFs and PS-only films in longer time frame. The creep tests for both types of

206

films were carried out at six temperatures (30 oC, 35 oC, 40 oC, 45 oC, 50 oC, and 55

207

o

208

of 8 MPa for 5 min. All the individual creep curves obtained at different temperatures

209

were shifted along the logarithmic time axis to superimpose to a master curve. The

210

horizontal shift factor αT was calculated according to the Arrhenius equation given by

211

equation (1) (Yao, Wu, Chen & Zhang, 2013).

cr

log T 

M

an

us

C) and the creep curves were obtained. These tests were carried out at a static stress

Ea  1 1     2.303R  T Tr 

(1)

ed

212

ip t

204

where, Eα (kJ/mol), R (JK-1 mol-1), Tr (K), and T(K) are the activation energy,

214

universal gas constant, reference temperature, and test temperature, respectively.

215

Regression analysis was performed on the experimental data to fit Eq. (1). SPSS 21.0

216

(SPSS Inc., Chicago, USA) was used to determine the activation energy (Eα) and the

217

associated correlation coefficient (R2). Fifty-five (55) oC was used as the reference

218

temperature for this purpose.

219

2.7. Statistical analysis

Ac

ce pt

213

220

All the experiments were carried out in triplicate. The experimental DMA data

221

was obtained directly from the Universal Analysis 2000 data analysis software (TA

222

Instruments, New Castle, USA). Each datum is expressed as mean  standard

223

deviation. Duncan’s multiple comparison tests were used to determine the significance 9

Page 10 of 31

224

difference between two mean values using SPSS 21.0 software (SPSS Inc., Chicago,

225

USA) at 95% (P < 0.05) confidence level.

226

3. Results and discussion

227

3.1. The storage and loss moduli of PS/CNFs films The storage (G’) and loss (G”) moduli of starch films with and without CNFs as a

229

function of frequency are presented in Fig. 1. Both moduli in these films increased

230

with the increase in frequency; however, the elastic modulus (G’) increased much

231

prominently compared to the viscous modulus (G”). This is due to the fact that these

232

composite films had longer time to relax at low frequency; hence, they appeared less

233

elastic (less solid-like). At high frequency range, these films had less time to relax and

234

they exhibited more elastic (solid-like) characteristics. It can also be seen from this

235

figure that the values of storage modulus are much higher than the corresponding

236

values of the loss modulus over the entire frequency range. These results indicate that

237

both the starch-only and starch/CNFs composite films exhibit dominant elastic

238

behavior than the viscous behavior (Cespi, Bonacucina, Mencarelli, Casettari &

239

Palmieri, 2011). The incorporation of CNFs into the starch matrix significantly

240

(p

Creep behavior of starch-based nanocomposite films with cellulose nanofibrils.

Nanocomposite films were successfully prepared by incorporating cellulose nanofibrils (CNFs) from sugar beet pulp into plasticized starch (PS) at CNFs...
865KB Sizes 0 Downloads 4 Views