Accepted Manuscript Title: Creep behavior of starch-based nanocomposite films with cellulose nanofibrils Author: Meng Li Dong Li Li-jun Wang Benu Adhikari PII: DOI: Reference:
S0144-8617(14)01028-5 http://dx.doi.org/doi:10.1016/j.carbpol.2014.10.023 CARP 9376
To appear in: Received date: Revised date: Accepted date:
12-6-2014 4-10-2014 6-10-2014
Please cite this article as: Li, M., Li, D., Wang, L.-j., and Adhikari, B.,Creep behavior of starch-based nanocomposite films with cellulose nanofibrils, Carbohydrate Polymers (2014), http://dx.doi.org/10.1016/j.carbpol.2014.10.023 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
*Highlights (for review)
Highlights ► Starch-cellulose nanofibrils composites were produced by solution casting method. ► Presence of CNFs increased the creep resistance of the nanocomposite films.
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► Presence of CNFs increased the storage and loss moduli of nanocomposite films.
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*Manuscript Click here to view linked References
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Creep behavior of starch-based nanocomposite films with
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cellulose nanofibrils
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Meng Li a, Dong Li a, *, Li-jun Wang b, *, Benu Adhikari c a
College of Engineering, National Energy R & D Center for Non-food Biomass,
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China Agricultural University, P. O. Box 50, 17 Qinghua Donglu, Beijing
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100083, China b
College of Food Science and Nutritional Engineering, Beijing Key Laboratory of
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Functional Food from Plant Resources, China Agricultural University, Beijing,
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China
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School of Applied Sciences, RMIT University, City Campus, Melbourne, VIC 3001, Australia
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* Corresponding authors. Tel. / fax: +86 10 62737351. E-mail addresses:
[email protected] (Dong Li),
[email protected] (Li-jun Wang).
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Abstract
Nanocomposite films were successfully prepared by incorporating cellulose
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nanofibrils (CNFs) from sugar beet pulp into plasticized starch (PS) at CNFs
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concentration of 5% to 20%. The storage (G’) and loss (G”) moduli, creep and
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creep-recovery behavior of these films were studied. The creep behavior of these
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films at long time frame was studied using time-temperature superposition (TTS). The
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CNFs were uniformly distributed within these films up to 15% of CNFs. The PS-only
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and the PS/CNFs nanocomposite films exhibited dominant elastic behavior. The
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incorporation of CNFs increased both the G’ and G”. The CNFs improved the creep
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resistance and reduced the creep recovery rate of the PS/CNFs nanocomposite films.
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TTS method was successfully used to predict the creep behavior of these films at
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longer time frame. Power law and Burgers model were capable (R2>0.98) of fitting
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experimental G’ versus angular frequency and creep strain versus time data,
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respectively.
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Keywords: Starch; Cellulose nanofibrils; Composite films; Frequency sweep; Creep
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behavior; Morphology; Time-temperature superposition (TTS)
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Nomenclature
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αT shift factor
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Ea activation energy (kJ/mol)
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R
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Tr reference temperature (K)
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T
test temperature (K)
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ε
strain of suspension
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ε’
creep rate (s-1)
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σ0 constantly applied compressive stress (MPa)
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EK modulus of the Kelvin spring (MPa)
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EM modulus of the Maxwell spring (MPa)
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τ
retardation time (s)
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t
loading time (s)
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ηM viscosity of the Maxwell dashpot (MPa·s)
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ηK viscosity of the Kelvin dashpot (MPa·s)
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J
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G’ storage modulus (Pa)
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G’’ loss modulus (Pa)
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K’ power law model constant (Pa·sn)
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n’ frequency exponent (dimensionless)
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universal gas constant (J·K-1·mol-1)
creep compliance (μm2/N)
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R2 correlation coefficient (dimensionless)
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ω
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1. Introduction
angular frequency (rad/s)
Growing ecological concerns and energy demands have made it imperative to
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develop bio-based and environment-friendly packaging materials that have good
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mechanical properties. Natural biodegradable polymers have more advantages over
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the synthetic ones because they are comparatively inexpensive and derived from
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renewable raw materials, agro-industrial by-products and agricultural waste (Lu,
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Weng & Cao, 2005).
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Among the naturally occurring renewable biopolymers, starch is one of the most
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abundant and low cost biodegradable materials (Mohanty, Misra & Hinrichsen, 2000).
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Starch based biodegradable composites have drawn considerable attentions of
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scientific community over the last two decades due to their potential applications in
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many industries including food (Laohakunjit & Noomhorm, 2004), packaging (Avella,
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De Vlieger, Errico, Fischer, Vacca & Volpe, 2005) and medicine (Krogars,
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Heinamaki, Antikainen, Karjalainen & Yliruusi, 2003). However, compared with
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conventional synthetic materials, starch-based biodegradable products exhibit many
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disadvantages such as poor resistance to water, brittleness and poor elasticity. All of
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these disadvantages can be attributed to the highly hydrophilic characteristics of
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starch (Curvelo, de Carvalho & Agnelli, 2001). One of the effective methods to
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improve the above mentioned properties is to incorporate various fillers. If these
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fillers are also derived from renewable resource, the biodegradability of the
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starch-based biocomposites will be preserved. Materials such as potato pulp
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microfibrils (Dufresne & Vignon, 1998), bleached leafwood fibers (Averous &
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Boquillon, 2004), tunicin whiskers (Mathew & Dufresne, 2002; Anglès & Dufresne,
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2001, 2000) and lignin (Lepifre et al., 2004) are used to improve the physicochemical
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and mechanical properties of starch-based biocomposites. In recent years, natural cellulose nanofibrils (CNFs) are increasingly used as a
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loading-bearing constituent in thermoset and thermoplastic polymeric matrices (Faruk,
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Bledzki, Fink & Sain, 2012; Satyanarayana, Arizaga & Wypych, 2009). CNFs possess
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unique characteristics, such as high aspect ratio, high tensile strength, high Young’s
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modulus, and low coefficient of thermal expansion (Azizi Samir, Alloin & Dufresne,
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2005; Nishino, Matsuda & Hirao, 2004). Attempts have been made in the past in
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producing starch-based nanocomposites reinforced with CNFs (Anglès & Dufresne,
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2001, 2000; Brinchi, Cotana, Fortunati & Kenny, 2013). Lu, Weng and Cao (2005)
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reported that the cellulose nanocrystallites derived from cottonseed linter were able to
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increase the Young’s modulus and tensile strength of starch films due to strong
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interactions between starch and the cellulosic nanocrystallities. The CNFs obtained
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from wheat straw were also found to improve the glass transition temperature (Tg) of
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nanocomposite films compared to pure thermoplastic starch film (Alemdar & Sain,
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2008).
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Most of the publications on the CNFs-reinforced nanocomposites report the
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mechanical properties in terms of tensile strength and compressive strength. However,
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viscoelastic properties are also very important characteristics of polymers which
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indicate the time-dependent deformation of materials as a function of temperature,
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stress and strain (Famá, Rojas, Goyanes & Gerschenson, 2005; Chen & Lai, 2008). In
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order to determine the viscoelastic properties of composites, transient and dynamic
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tests can be carried out by using dynamic thermomechanical analysis (DMA). Creep
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and creep-recovery are the typical methods used to quantify the viscoelastic behavior
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of composite materials (Del Nobile, Chillo, Mentana & Baiano, 2007). The
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creep-recovery behavior, quite common and useful in the life cycle of the composites,
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is affected by the composition of polymeric substances. Creep is a time and temperature dependent behavior; hence, quantification of this
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behavior is important for assessing the durability and reliability of composite
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materials (Aifantis, 1987; Krempl & Khan, 2003). The Kelvin and Burgers models are
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most commonly used to explain the creep behavior of materials under a fixed stress
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(Del Nobile, Chillo, Mentana & Baiano, 2007). Kelvin model consists of a spring and
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a dashpot in parallel. This model represents the start or early stage of creep behavior
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and it does not incorporate the stress relaxation aspect of a viscoelastic body. The
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Burgers model consists of a spring, a dashpot and a Kelvin component; hence, it is
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able to describe the immediate elastic deformation (εSM), the delayed elastic strain
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(εKV), and the Newtonian flow (ε∞) when the composite materials are subjected to a
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static stress. Acha, Reboredo and Marcovich (2007) reported that the incorporation of
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jute fibers in polypropylene (PP)-jute composites significantly improved their creep
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resistance. A good agreement between experimental data and theoretical predictions
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(Burgers model) were obtained in the creep region.
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The frequency sweep test carried out using DMA provides melting property of
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materials and this test is usually carried out to liquid samples. Many material experts
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use DMA to study the temperature, strain rate or stress rate dependence of mechanical
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properties; however, only few of them study the frequency sweep. For a viscoelastic
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test conducted by DMA, the applied frequency plays a vital role to the mechanical
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response of composite materials. The viscous or liquid-like behavior predominates
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when the materials are subjected to a low frequency range. When the frequency is
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high, the materials will exhibit elastic property and appear to be stiff. This variation in
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viscoelastic property due to the increase in frequency is similar to the variation in the
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viscoelastic property due to decrease in temperature (Menard, 1999). Some studies on
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the frequency sweep tests (from 0.01 to 200 Hz) of the poly (vinyl alcohol)
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(PVA)-gelatin films containing 10-40% PVA were carried out by Mendieta-Taboada,
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Sobral, Carvalho and Habitante (2008). These authors found that the value of storage
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modulus increased with the increase in PVA content between 10% and 30%.
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In this work, we aimed at producing nanocomposite films containing starch and
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cellulose nanofibrils (CNFs) and investigating the viscoelastic property of these films.
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The creep and creep-recovery were investigated using dynamic thermomechanical
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analyzer (DMA). The frequency dependence of the storage and loss moduli was
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determined by using frequency sweep tests of DMA. Power law model was used to
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predict the frequency dependence of storage modulus. The Burgers model was used to
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predict the creep recovery. The creep behavior of these films at longer time frame was
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predicted using time-temperature superposition (TTS).
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2. Materials and methods
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2.1. Materials
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Sugar beet pulp (SBP) was obtained from Xinjiang province of China. Corn
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starch was obtained from Hebei Zhangjiakou Yujing Food Co. Ltd. (Hebei, China).
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Xylitol (food grade) was purchased from Tianjin Jinguigu Science & Technology
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Development Co. Ltd (Tianjin, China). Sodium chlorite (NaClO2) was purchased
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from Tianjin Guangfu Fine Chemical Research Institute (Tianjin, China). Benzene,
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absolute ethanol, sodium hydroxide (NaOH), glycerol and other chemicals were of
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analytical grade and were supplied by Beijing Chemical Works (Beijing, China).
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2.2. Preparation of cellulose nanofibrils
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Cellulose nanofibrils (CNFs) were produced by a method which combined
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chemical treatment and high pressure homogenization. A detail of this method has 6
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been reported in our previous study (Li, Wang, Li, Cheng & Adhikari, 2014). Briefly,
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the de-pectinated sugar beet pulp (DSBP) powder was treated with 4% (w/v) NaOH
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solution at 80 oC for 2 h. This treatment was followed by bleaching (using sodium
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chlorite and glacial acetic acid) which was carried out at 75-80 oC for 1h. The
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bleaching treatment was repeated 3 times. The residue obtained after bleaching was
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filtered and washed with distilled water until its pH was neutral. The bleached fibers
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were subsequently passed through a high-pressure homogenizer (AH 100D, ATS
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Engineering Inc, Italy) 10 times (passes) at 800 bar. The cellulose nanofibrils were
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obtained after this high pressure homogenization step.
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2.3. Preparation of plasticized starch (PS)/CNFs nanocomposite films
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The PS/CNFs nanocomposite films were prepared using solution casting method
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as previously used by Fu, Wang, Li, Wei & Adhikari (2011) to prepare PS films. Corn
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starch, plasticizers (glycerol: xylitol ratio =1:1), CNFs and deionized water were
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mixed together to form starch-plasticizer-CNFs suspension with 5.0% (w/v) solid
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concentration. The total concentration of the plasticizers was 30% (w/w) of the total
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solid content. Each batch of the suspension was thoroughly mixed by stirring at
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300 rpm and was heated at 100 oC for 1 h to allow complete gelatinization of starch
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component. The evaporation of water during this gelatinization process was
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minimized by covering the beakers with six layers of water resistant films. The
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resulting paste was degassed under vacuum to remove the trapped air.
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Films were prepared by syringing 13 mL of the paste into 9 cm diameter
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polycarbonate petri dishes followed by drying at 45 oC for 6 h. A series of PS/CNFs
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films were prepared by varying the concentration of CNFs from 5% to 20% at 5%
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increment and designated as PS/CNFs-5, PS/CNFs-10, PS/CNFs-15 and PS/CNFs-20,
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respectively. These films had a thickness of 10 µm to 50 µm. Plasticized starch only 7
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films (PS films) which did not contain CNFs were prepared in the same manner and
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were used as control. All of these films were equilibrated at 20 oC and 43% RH for
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one week using controlled humidity chambers before further tests. This equilibration
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to a single RH value was essential to avoid the effect of relative humidity on the
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viscoelastic behavior of starch-based films (Müller, Laurindo & Yamashita, 2009).
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2.4. Frequency sweep tests
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The frequency sweep tests were conducted in all of the films in tension mode by
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using a dynamic mechanical analyzer (DMA, Q800, TA Instruments, New Castle,
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USA). These films were cut into 30 mm × 7 mm rectangular strips. One end of the
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film strip was clamped to the fixed grip and the other end was clamped to the movable
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grip of the DMA furnace. Then, a small preload (0.02 N) was applied to keep the film
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gently stretched (Pandini et al., 2012) and to establish desired film length between
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both ends. After equilibrating the film at 35 oC for 2 min, the frequency sweep tests
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were performed from 0.1 to 50 Hz. The samples were subjected to 0.05% strain which
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is sufficiently small to ensure that the test remained within the linear viscoelastic
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regime. Storage (G’) and loss (G’’) moduli were determined as a function of frequency.
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All of these tests were carried out at least three times and the average values are
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reported.
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2.5. Creep and creep-recovery measurements
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A dynamic mechanical analyzer (DMA, Q800, TA Instruments, New Castle,
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USA) was used to determine the creep and creep-recovery of PS/CNFs composite
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films and the PS-only (control) films. These tests were carried out in tension mode
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and at different stress levels. The specification of the films, the process of clamping or
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loading to the furnace the applied preload were identical to those used in frequency
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sweep tests (Section 2.4). The force track was set at 125%. After equilibrating at 35oC 8
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for 2 min, a stress of 8 MPa was supplied to the films for 5 min. The stress was
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removed after 5 min and the films were recovered. The strain and creep compliance
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data was recorded as a function of time.
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2.6. Time-temperature superposition (TTS) Time-temperature superposition (TTS) was used to obtain creep deformation of
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the PS/CNFs and PS-only films in longer time frame. The creep tests for both types of
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films were carried out at six temperatures (30 oC, 35 oC, 40 oC, 45 oC, 50 oC, and 55
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of 8 MPa for 5 min. All the individual creep curves obtained at different temperatures
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were shifted along the logarithmic time axis to superimpose to a master curve. The
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horizontal shift factor αT was calculated according to the Arrhenius equation given by
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equation (1) (Yao, Wu, Chen & Zhang, 2013).
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where, Eα (kJ/mol), R (JK-1 mol-1), Tr (K), and T(K) are the activation energy,
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universal gas constant, reference temperature, and test temperature, respectively.
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Regression analysis was performed on the experimental data to fit Eq. (1). SPSS 21.0
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(SPSS Inc., Chicago, USA) was used to determine the activation energy (Eα) and the
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associated correlation coefficient (R2). Fifty-five (55) oC was used as the reference
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temperature for this purpose.
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2.7. Statistical analysis
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All the experiments were carried out in triplicate. The experimental DMA data
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was obtained directly from the Universal Analysis 2000 data analysis software (TA
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Instruments, New Castle, USA). Each datum is expressed as mean standard
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deviation. Duncan’s multiple comparison tests were used to determine the significance 9
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difference between two mean values using SPSS 21.0 software (SPSS Inc., Chicago,
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USA) at 95% (P < 0.05) confidence level.
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3. Results and discussion
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3.1. The storage and loss moduli of PS/CNFs films The storage (G’) and loss (G”) moduli of starch films with and without CNFs as a
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function of frequency are presented in Fig. 1. Both moduli in these films increased
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with the increase in frequency; however, the elastic modulus (G’) increased much
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prominently compared to the viscous modulus (G”). This is due to the fact that these
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composite films had longer time to relax at low frequency; hence, they appeared less
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elastic (less solid-like). At high frequency range, these films had less time to relax and
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they exhibited more elastic (solid-like) characteristics. It can also be seen from this
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figure that the values of storage modulus are much higher than the corresponding
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values of the loss modulus over the entire frequency range. These results indicate that
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both the starch-only and starch/CNFs composite films exhibit dominant elastic
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behavior than the viscous behavior (Cespi, Bonacucina, Mencarelli, Casettari &
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Palmieri, 2011). The incorporation of CNFs into the starch matrix significantly
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(p